ZHANGJIAGANG, CHINA — As India’s industrial landscape demands increasingly robust piping solutions for infrastructure and energy sectors, Zhangjiagang Zhongyue Metallurgy Equipment Technology Co., Ltd is setting new benchmarks in manufacturing reliability. The company’s latest ZY80F Direct Forming Tube Mill integrates a high-performance automated tube mill system specifically engineered to deliver superior weld seam integrity. For Indian manufacturers operating in the heavy-duty sector, this high-frequency welded tube mill line provides the critical technology needed to produce high-strength carbon steel pipes that meet international safety standards.
The Power of Precision Welding
At the heart of the ZY80F’s success is its 300kw solid-state high-frequency welder. This high-power configuration is essential for maintaining a stable, deep-penetration weld even when processing thick-walled materials. The ZY80F is capable of handling wall thicknesses from 1.6mm up to 5.0mm. By utilizing a specialized extrusion roller station equipped with a five-roller system, the mill applies uniform pressure to the molten metal, ensuring a seamless bond that eliminates structural weaknesses often found in lower-tier machinery.
Data-Driven Efficiency for Industrial Scaling
The ZY80F is not just about strength; it is built for massive industrial throughput. With a maximum forming speed of 80m/min, the system supports an annual capacity of 60,000 tons. This performance is sustained by a total installed power of approximately 800kw, providing the torque necessary to drive 42CrMo horizontal rollers through high-yield strength materials of up to 350 MPa.
To ensure the production line never falters, the unit features a 6.5-meter diameter horizontal accumulator with a feeding speed of 150m/min. This allows for continuous operation during the automated CO2 welding of strip ends, significantly reducing material waste and maximizing the ROI for Indian factory owners.
Advanced Finishing and Quality Control
The integrity of the pipe is further protected by a single-blade cold cutting saw. Unlike traditional friction saws that generate excessive heat and burrs, this system uses Yaskawa AC servo motors to achieve a precise length tolerance of ±2mm. This ensures that the finished square tubes (up to 80x80mm) are ready for immediate industrial use without costly secondary processing.
As India continues its rapid industrialization, Zhangjiagang Zhongyue Metallurgy Equipment Technology Co., Ltd remains committed to providing the "Direct Forming" technology that simplifies complex manufacturing. By combining Siemens-powered intelligence with 300kw welding power, the ZY80F stands as the ultimate square-to-square pipe machine for the modern era.
Your message must be between 20-3,000 characters!
English
